KGH RESEARCH & ADVISORY

BRUSHLESS DC MOTOR MARKET SIZE & SHARE BY ROTOR TYPE (INNER ROTOR, OUTER ROTOR), SPEED (10,000 RPM), BY OUTPUT POWER (LESS THAN 750 WATTS, 750 WATTS TO 3.0 KW, >3.0 KW TO 75 KW, ABOVE 75 KW) BY END USE (AUTOMOTIVE, CONSUMER ELECTRONICS, MEDICAL, HVAC, MANUFACTURING, OTHERS) AND BY REGION & COUNTRY – FORECAST TO 2032
Report Code: E&P4005-0702 Number of Pages: 400 Report Format: PDF, EXCEL, PPT
Trend Year: 2022 – 2024
Forecast Period: 2025 – 2032
Publish Date: JULY 2025

Market Overview: The global brushless DC motor market was valued at approximately USD 14 billion in 2024 and is projected to grow at a compound annual growth rate (CAGR) of 7.0% from 2025 to 2032 to reach USD 24 billion by 2032. The energy-saving capabilities and enhanced operational efficiency of brushless DC motors are anticipated to drive market growth throughout the forecast period. These motors deliver both optimal efficiency and reliability, making them a cost-effective choice for varied applications across industries. Additionally, their thermal resistance, low maintenance requirements, and ability to operate at low temperatures minimize the risk of sparks, further enhancing their appeal.

MARKET DYNAMIC
GROWTH DRIVERS:
  • Growing demand of electric vehicles will drive the demand of BLDCs as these motors are widely used in EV powertrains due to their efficiency and performance.
  • Increasing automation in manufacturing, robotics, and industrial applications is boosting demand
  • BLDC motors are more efficient, quieter, and low maintenance compared to brushed motors, making them ideal for various applications
  • Expansion of global consumer electronics market
NEW GROWTH OPPORTUNITIES:
  • Rapid industrialization and electrification in emerging economies, such as India, Brazil, and ASEAN nations offer untapped potential
  • Increasing use of BLDC motors in precision medical equipment and surgical robotics
  • Demand for smart, connected devices offers massive growth opportunities
MARKET RESTRAINTS:
  • High initial costs
  • Supply chain constraints
  • Complex Design & Control Requirements
GROWTH HURDLES:
  • Intense competition as many players in the market, especially from low-cost manufacturing countries, create price war
  • Recessions or downturns could reduce industrial and consumer spending, affecting demand
  • Trade tensions, tariffs, and geopolitical instability may impact global supply chains and production costs.
Rotor Type: Market Insights

The inner rotor segment dominated the market with a share of more than 60% in 2024. The dominance is due to its excellent performance and wide usage in a variety of industries. Inner rotor motors are perfect for applications that need quick acceleration and deceleration, like robotics, automation, and CNC machines. Their compact and sturdy design fits well in tight spaces. Plus, their lower rotor inertia allows for a fast response, which is essential for precise control. Inner rotor BLDC motors are also widely used in industrial automation, automotive systems (such as fans, pumps, and power steering), HVAC, and consumer electronics. Their popularity has led to economies of scale, which lower production costs and strengthen their leading position in the market.

Speed: Market Insights

The 2,001–10,000 RPM segment led the brushless DC motor market in 2024. This speed range is well-suited for applications in electric vehicles, hybrid vehicles, and automotive components. With the continued expansion of the EV market, the demand for motors within this RPM range is also rising. This speed range provides a good balance between torque, efficiency, and stability. It is perfect for tasks like traction, power steering, and cooling systems. Industrial automation systems, drones, and home appliances also often work within this RPM range, which increases the demand. The growing use of electric mobility solutions and energy-efficient systems worldwide has greatly boosted this segment’s dominance in the BLDC motor market.

Output Power: Market Insights

In 2024, the less than 750-watt segment led the market in revenue, accounting for almost half of the total market. High-efficiency BLDC motors are becoming increasingly important due to their extended operational life, minimal maintenance requirements, low energy consumption, and greater tolerance to voltage fluctuations. Additionally, growing demand for BLDC motors in agricultural machinery, particularly in China and India, is further driving product adoption.

End Use: Market Insights

The consumer electronics segment is projected to hold the largest market share, driven by increasing demand for energy-efficient, high-performance motors in electronic home appliances. Brushless DC motors provide precise control and low noise levels, making them indispensable for a wide range of consumer electronics applications and contributing to the segment’s strong market presence.

Regional: Market Insights

The Asia Pacific holds the largest share in the global brushless DC (BLDC) motor market due to rapid industrialization, built-up manufacturing refinement, and high demand from major sectors like automotive, consumer electronics, and industrial automation. The presence of electronics and automotive sectors in a high manufacturing capability like China, Japan, South Korea, and India, where energy-efficient motor solutions such as BLDC motors are critical, has ensured strong growth. Surging use of electric vehicles (EVs), extensive adoption of smart home technologies, and increasing investments in renewable energy infrastructure are drivers of growth expected to further boost demand for BLDC motors in the region. Factors such as existing leading manufacturers in major markets, low-cost production operations, and supportive government incentives for energy efficiency and industrial development, are further solidifying Asia Pacific’s dominant position.

China is the largest contributor to the BLDC motor market in Asia Pacific, driven by its massive electric vehicle (EV) production, large-scale consumer electronics manufacturing, and strong industrial automation sector. The government’s aggressive push for clean energy and e-mobility through subsidies and policies further fuels demand for BLDC motors, which are known for their energy efficiency and reliability.

Competition: Brushless DC Motors

The BLDC motor market is highly competitive, with key players focusing on innovation, product efficiency, and strategic partnerships to strengthen their market position. Major companies include Nidec Corporation, Johnson Electric, Maxon Motor, ABB Ltd., and AMETEK Inc. These players are investing in R&D to develop advanced motors tailored for applications in automotive, consumer electronics, HVAC, medical, manufacturing industries, driving ongoing competition and technological advancement in the market.

NIDEC Corporation, Allied Motion, Inc., Ametek Inc., MinebeaMitsumi Inc., Johnson Electric, ABB Ltd. are among the leading companies active in the market.

Nidec Corporation is a global leader in precision motors leveraging advanced technology and expert knowledge of brushless DC (BLDC) motor technology. Nidec emphasizes energy efficiency and compact design and is a major force leading the momentum of BLDC motor applications into new market segments including automotive, consumer electronics, industrial equipment, and home appliances. With its product line, global manufacturing footprint, and expertise in research and development, Nidec’s contributions to the growing BLDC market will play an important role in the coming years.

Allied Motion Technologies Inc. is a well-known developer of motion control products, particularly in the market for brushless DC (BLDC) motors. The company engineers, designs, and manufactures high-performance BLDC motors and integrated motion solutions for rigorous applications in markets such as medical, aerospace and defense, industrial automation, and automotive. Allied Motion is known for its engineering-centric approach, along with the customized solutions it develops. Allied Motion continues to grow its market share in the BLDC motor space by leveraging innovation, strategic acquisitions, and a product portfolio focused on our customers and market requirements.

Recent Developments:

  • Siemens AG has approved the sale of Innomotics, a top electric motors and large drives company, to KPS Capital Partners, LP (“KPS”). The parties have signed a corresponding agreement. The purchase price is €3.5 billion. The sale to KPS is expected to close in the first half of fiscal 2025 and is subject to regular foreign investment and merger control approvals. By selling Innomotics to KPS, Siemens has made further significant progress in improving its portfolio.
  • In 2022, Allied Motion Technologies Inc. announced that it has completed the acquisition of ThinGap. ThinGap is a leading developer and manufacturer of high-performance, zero cogging slotless motors. These motors are used in applications that require precise motion in compact, high-torque volume solutions. ThinGap will enhance Allied’s precision motion capabilities. Adding ThinGap to the Allied team also supports the company’s goal to provide integrated motion solutions in the robotics, semiconductor, and instrumentation markets. ThinGap’s key motor features are well-suited for the high precision and smooth motion needed in these demanding applications.

 

BRUSHLESS DC MOTORS MARKET SNAPSHOT

Market size in 2024

USD 14.10 Billion

Market forecast in 2032

USD 24.2 Billion

Compound Annual Growth Rate (2025-2032)

7.0%

Historical Data (Years)

2022-2024

Forecast Data (Years)

2025-2032

Growth Drivers

Growing demand for electric vehicles, Increasing automation in manufacturing, robotics, and industrial applications, Expansion of global consumer electronics market, Rapid industrialization and electrification in emerging economies.

Segments Covered

Rotor Type, Power Output, Speed, End Use, And Region

Regions Covered

North America, Europe, Asia Pacific, South America, Middle East & Africa

Countries Covered

US, Canada, Mexico, UK, Germany, Italy, France, Russia, China, India, Japan, South Korea, Australia, UAE, South Africa, Brazil, Argentina

Companies Profiled

NIDEC CORPORATION, JOHNSON ELECTRIC, MAXON MOTOR, ABB LTD., AMETEK INC., ALLIED MOTION TECHNOLOGIES, MINEBEAMITSUMI INC., ORIENTAL MOTOR CO., LTD., ELECTROCRAFT, INC., SCHNEIDER ELECTRIC, REGAL REXNORD CORPORATION, SIEMENS, MOONS’, PORTESCAP, BÜHLER MOTOR GMBH

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